The 1967 headlight switch with automatic dimming
the light switch out of the car
Seen from the side - you can see the vacuum valves
Be very careful if you take the switch apart - as some parts will fall out...
The red cable on top is a fusible link and it caused the problem. I could not see from the outside that it was broken under the insulation.
The headlights are back in working order
watch on youtube or below
While the Eldorados were outside the garage my wife used the opportunity to shoot a couple of pictures she had in her mind, which she is planning to hang into the kids room. Cant wait until the medium format film is back from the photo lab. Below you can see only some digital snap shots I took.
Despite the last two unusual warm and beautiful days unfortunately winter is not over yet here in Austria, as some more snow is predicted for next week and the cars are back in the garage desperately waiting for April to come...
The Eldorado is enjoying some sun rays for the first time this year
Although she is 7 months pregnant, my wife Afra is still climbing ladders to get the best angle for her shots...
The two Eldorados in front of the garage where the snow has just melted away.
The 1967 Eldorado at the lift - the trunk is full of parts
Look how clean the 429 engine looks inside - it only has 27k miles on it - the valve covers will get a repaint and new gaskets will be installed
The radiator is out for re-coring
The left front disc brake is sticking a little - it will be completely overhauled as well soon.
Some of the parts - the old ball joints are out. New brake hoses and brake parts are waiting for installation.
New H4 headlights had to be installed as the original T3 headlights are not street legal in Austria
As a follow-up Glen recommended the following:
“You might want to look closely at the break in the link. See if it is melted or did was it broken by mechanical means. If it was just pulled apart or cut then you have to check what caused that. To trouble shoot this if it was actually melted due to over current, I would unplug the headlights and front parking lights, and temporarily connect a headlight or other big light bulb, in place of the fusible link. You can then try things without blowing fuses. With the troubleshooting light in place it will light up brightly if there is a direct short. With the headlights and front parking lights disconnected the test light should not light up at all under any condition. You should be able to move change the position of the headlight switch, switch from high to low beam (light switch in the headlight position); wiggle the wire harness anywhere and not light up the test light. If it does you have found the short.”
I did this procedure today but it did not show any shorts. I then reconnected the front lights and everything did work again. I will now have to find a replacement fusible link which is very uncommon over here in Europe. I will replace it together with the positive battery cable where the clamp is almost falling apart. I hope the issue wont come back. It looks like the fusible link maybe only fell apart due to age as it did not show any signs of burning. Its located very close to the starter and the exhaust manifold - so maybe 42 years of dirt and heat just made it crumble into pieces....
the completely removed positive battery cable harness
the original battery clamp - its already missing the spring part
The starting circuit diagram is showing the battery cables - Click for larger picture!
The Iginition and Starter Circuit Diagram for the Eldorado (693) and the other Cadillacs of 1967.
Click for larger version!